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The Industrial Battery Tester (IBT) has been designed for testing traction batteries or batteries for stationary applications. It can also be used for testing other types of batteries. The IBT performs charging and discharging in accordance with the programmed test schedule. Parameters are constant current, constant voltage, constant resistance and constant power.

For data evaluation, the IBT runs either with Digatron/Firing Circuits well-known Battery Manager or BTS-600 software.  Battery Manager is usually applied for quality assurance and high volume testing, whereas BTS-600 is used for research and development requirements.

The IBT is available in transistor technology (IBTTR), thyristor technology (IBTTHY) or in IGBT technology (IBTIGBT). Transistor technology devices typically convert energy losses into heat. For devices in thyristor or IGBT technology, small energy losses are typical as these units are using phase controlled modulation respectively pulse width controlled modulation, which allows to regenerate the discharged energy to the AC power lines.

Numerous options are available such as paralleling of multiple cabinets, single cell operation, cell/battery drop out, multi range switching, temperature measurement channel, data-logger interface, CAN-Bus interface as well as digital inputs and outputs and a RS 232 interface to the climatic chamber.

Standardized test schedules (EN, DIN, SAE, JS etc.) and/or user-defined test schedules for traction batteries or batteries for stationary applications and special applications (e.g. submarine-, military- or aircraft batteries).

Control interface:

BTS

PC Software:

Battery Manager or BTS-600

Accuracy I/U for IBT TR:

± 0.05% Full Scale

Accuracy I/U for IBT THY:

(20-100%) ± 1% Set Value, (1-20%) ± 0.2% Full Scale

Accuracy I/U for IBT IGBT:

(10-100%) ± 0.25% Full Scale

Resolution

±15 Bit

Data Acquisition Rate:

100 ms

Input Power Supply:

3-phase, 50/60 Hz

Ambient Temperature:

10-40°C (50-104°F)


Model
Designation

Current
[A]

Voltage
[V]

DC Power
[kW]

Cabinet
Size

IBT TR 300-18

0.3 - 300

5 - 18

4

M

IBT TR 300-60

0.3 - 300

5 - 60

14

M

IBT TR 600-18

0.6 - 600

5 - 18

8

M

IBT TR 600-60

0.6 - 600

5 - 60

28

2x M

 

 

 

 

 

IBT THY 300-180

0.3 - 300

20 - 180

54

E 1

IBT THY 300-360

0.3 - 300

40 - 360

108

E 2

IBT THY 600-180

0.6 - 600

20 - 180

108

E 2

IBT THY 600-360

0.6 - 600

40 - 360

216

E 2

 

 

 

 

 

IBT IGBT 300-480

0.3 - 300

20 - 480

80

I 2

IBT IGBT 400-480

0.4 - 400

20 - 480

160

I 4

IBT IGBT 600-480

0.6 - 600

20 - 480

160

I 4

IBT IGBT 600-480

0.6 - 600

20 - 480

240

I 5

Other current, voltage and power ranges available on request.
Discharge currents up to 20000 A are feasible. 

Series

Size

Dimensions (H X W x D) [mm]

IBT TR

M

1950 x 670 x 850 (76.8" x 26.3" x 33.5")

IBT THY

E 1

2200 x 1000 x 1000 (86.6" x 39.4" x 39.4")

IBT THY

E 2

2200 x 1600 x 1000 (86.6" x 63 " x 39.4")

IBT IGBT

I 2

2200 x 1000 x 1000 (86.6" x 39.4" x 39.4")

IBT IGBT

I 4

2200 x 2000 x 1000 (86.6" x 78.7" x 39.4")

IBT IGBT

I 5

2200 x 3000 x 1000 (86.6" x 118.1" x 39.4")


  • High Speed Data Acquisition and Control
  • Single Cell Operation
  • Additional Voltage, Temperature, Analog Inputs
  • Input for Reference Electrodes
  • I/O for Auxiliary Devices
  • RS-232, CAN Interface